Industrial Gear Oil
Industrial gear oil is a lubricant designed specifically for use in gear systems found in industrial machinery. These oils are formulated to provide the necessary protection and performance under various operating conditions, including high loads, high temperatures, and in the presence of contaminants such as water or dust.
Super Edge Gear Oil has been specially formulated with a new generation extreme pressure additive which is chlorine-free and offers long term protection against rust and corrosion while simultaneously keeping gear parts clean and also ensuring good filterability. Premium antioxidants supplemented by the synthetic base used provide an extra-long service life in applications.
Characteristics of Industrial Gear Oil
Additives:
- Extreme Pressure (EP) Additives: Protect gears operating under high loads by forming a protective film on the gear surfaces. Common EP additives include sulfur-phosphorus compounds.
- Anti-Wear Additives: Minimize wear, particularly during boundary lubrication.
- Rust and Corrosion Inhibitors: Prevent rust and corrosion, especially important in humid or wet environments.
- Anti-Foam Agents: Reduce foam formation, which can impair lubrication.
- Demulsifiers: Help separate water from the oil, preventing emulsions that can degrade lubrication and cause corrosion.
Industrial Gear Oil Features
- High thermal stability EP system helps maintain clean gear and bearing surfaces
- An Effective EP system forms a protective film in areas of metal-to-metal contact, minimizing wear rates and maintaining efficient transfer of power
- Effective oxidation inhibitors and copper passivator minimize oil oxidation, limiting viscosity increase and promoting long drain intervals
- Exceptional anti-wear characteristics
- Highly appropriate for applications under heavy conditions
- Excellent friction reduction
- Excellently recommended in a wide range of temperatures
- Extends service lifetime thus minimizing costs and maximal efficiency
Types of Industrial Gear Oils
- Mineral-Based Gear Oils:
- Derived from refined crude oil, these are cost-effective and provide adequate protection for many applications.
- Synthetic Gear Oils:
- Made from chemically engineered base stocks like polyalphaolefins (PAOs) and esters, synthetic oils offer superior performance in extreme temperatures, heavy loads, and severe conditions.
- Advantages include longer oil life, better thermal stability, and improved energy efficiency.
- Semi-Synthetic Gear Oils:
- A blend of mineral and synthetic oils, these offer a balance between performance and cost.
- Specialty Gear Oils:
- Formulated for specific applications, such as food-grade gear oils (NSF H1/H3 certified) for food processing equipment, or biodegradable gear oils for environmentally sensitive areas.
Industrial Gear Oil ISO Grade
Industrial gear oils are often classified by their viscosity, which is measured by ISO VG (International Organization for Standardization Viscosity Grade) or AGMA (American Gear Manufacturers Association) ratings.
- ISO 68 Gear Oil.
- Gear Oil ISO VG 100.
- ISO 150 Gear Oil. / EP 150 Gear Oil
- ISO VG 220 Gear Oil / Exptreme Presure EP 220 Gear Oil / 220 Synthetic Gear Oil
- ISO VG 320 Gear Oil.
- ISO 460 Gear Oil.
- ISO 680 Gear Oil.
- CLP 220 Gear Oil
Application Areas
- Industrial Gearboxes: Used in various machinery such as conveyors, mixers, and crushers.
- Worm Gears: Typically require oils with high film strength and anti-wear properties due to the sliding action of the gears.
- Helical and Bevel Gears: Often operate at high speeds and loads, needing oils with excellent thermal stability and load-carrying capacity.
- Open Gears: Found in mining, cement, and steel industries, requiring highly viscous and tacky lubricants to stay in place under heavy loads and harsh conditions.
Using the appropriate industrial gear oil is critical to ensuring the longevity, efficiency, and reliability of gear systems in industrial applications. Regular monitoring and maintenance are also essential to ensure optimal performance.