Compressor Oil

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Compressor Oil 

Compressor oil is essential for the efficient operation and maintenance of air compressors. It ensures smooth performance, reduces wear and tear, and extends the lifespan of the equipment. This guide explores the different types of compressor oil, their specific applications, and benefits.

All ISO viscosity grades are formulated with  Ash less Inhibitors to control oxidation, a problem encountered in the high-temperature areas of the discharge zones outstanding oxidation performance, wear protection to protect all the mechanical parts in a compressor, resistance to rust and corrosion, rapid water separation, and foam control.

 Compressor Oil Types

  1. Mineral-Based 

    • Description: Derived from refined crude oil, mineral-based compressor oil is a traditional choice for many compressors.
    • Applications: Suitable for a wide range of compressors, especially older models and less demanding applications.
    • Advantages: Cost-effective and widely available.
    • Disadvantages: Requires more frequent oil changes compared to synthetic oils.

  2. Synthetic Based

    • Description: Man-made oil designed to provide superior performance and protection.
    • Applications: Ideal for high-performance compressors and applications with extreme operating conditions.
    • Advantages: Longer oil life, better thermal stability, and excellent wear protection.
    • Disadvantages: Higher cost compared to mineral-based oils.

  3.  Compressor Oil – Semi-Synthetic

    • Description: A blend of mineral and synthetic oils, combining the benefits of both.
    • Applications: Suitable for a variety of compressors, offering a balance between performance and cost.
    • Advantages: Improved performance compared to mineral oil, at a lower cost than full synthetic oil.
    • Disadvantages: Not as effective as full synthetic oils in extreme conditions.

  4. Food-Grade Oil Compressor 

    • Description: Specially formulated to meet the stringent requirements of the food processing and pharmaceutical industries.
    • Applications: Used in compressors where incidental food contact is possible.
    • Advantages: Non-toxic, meets food safety standards.
    • Disadvantages: Generally more expensive due to specialized formulation.

  5. Hydrocarbon-Based Compressor Oil

    • Description: Made from hydrocarbon compounds, offering enhanced oxidation stability.
    • Applications: Suitable for compressors operating in extreme temperatures and high-pressure environments.
    • Advantages: Excellent oxidation resistance and long oil life.
    • Disadvantages: Higher cost compared to mineral oils.

Application areas

They are recommended for a wide range of refrigeration compressors, both reciprocating, as well as rotary, screw, and also the gas, being compressed e.g. air, nitrogen, and refrigerants, etc using all conventional refrigerants except sulfur dioxide.

Super Edge Compressor Oil  Benefits. 

  • Enhanced Lubrication

      • Reduces friction between moving parts, preventing wear and tear.

  • Improved Efficiency

    • Ensures smooth operation, leading to lower energy consumption.

  • Corrosion Protection

    • Prevents rust and corrosion, extending the compressor’s lifespan.

  • Temperature Regulation

    • Helps maintain optimal operating temperatures by dissipating heat effectively.

  • Reduced Downtime

    • Minimizes the risk of breakdowns and the need for repairs.

Specifications

  • Naphthenic (Mineral Oil),
  • Alkyl Benzenes (Synthetic),
  • Polyol ester Oils (Fully Synthetic)

Super Edge Compressor Oil Grades

  1.  ISO VG 32

    • Viscosity: 32 centistokes at 40°C
    • Applications: Light-duty compressors, small air compressors, and systems operating in cooler environments.
    • Advantages: Good flow properties at low temperatures, providing adequate lubrication for less demanding applications.

  2. ISO VG 46

    • Viscosity: 46 centistokes at 40°C
    • Applications: General-purpose compressors, including medium-duty industrial and commercial.
    • Advantages: Balanced performance across a wide range of temperatures and conditions.

  3. ISO VG 68

    • Viscosity: 68 centistokes at 40°C
    • Applications: Heavy-duty compressors, such as those used in construction, mining, and other demanding environments.
    • Advantages: Provides superior lubrication and protection in higher temperature and pressure situations.

  4. ISO VG 100

    • Viscosity: 100 centistokes at 40°C
    • Applications: Extra heavy-duty compressors and specialized applications requiring high viscosity oil.
    • Advantages: Excellent protection and stability in extreme operating conditions.

  5. Screw Compressor Oil.

    • Description: Screw compressor oil is a specialized lubricant designed to meet the specific requirements of screw-type compressors. It plays a crucial role in reducing friction, cooling the compressor, sealing gaps, and protecting internal components from wear and corrosion.

  6. Piston Compressor Oil 68.

    • Description: Specially formulated for piston (reciprocating) compressors, provides superior lubrication, reduces wear and tear, and enhances the performance of the compressor. It ensures efficient operation by minimizing friction, cooling the system, and preventing corrosion, thereby extending the lifespan of the equipment. Ideal for maintaining optimal performance in both industrial and commercial applications.

  7. Refrigeration Oil

    • Description: Refrigeration oil is a specialized lubricant used in refrigeration and air conditioning systems to ensure the proper functioning and longevity of compressors. It is essential for reducing friction, cooling, sealing, and reducing wear in these systems.

  8. Types of Refrigeration Oil

    1. Mineral Oil (MO):

      • Traditionally used with older refrigerants like R-12 and R-22.
      • Derived from refined petroleum and offers good lubrication properties.
      • Limited compatibility with modern refrigerants and environmentally harmful.

    2. Alkylbenzene Oil (AB):

      • Synthetic oil that offers better compatibility with some refrigerants than mineral oil.
      • Commonly used with HCFC refrigerants like R-22 and R-502.
      • Good miscibility with refrigerants and better thermal stability than mineral oil.

    3. Polyol Ester Oil (POE Oil):

      • Widely used with HFC refrigerants like R-134a, R-404A, and R-410A.
      • Excellent miscibility with HFC refrigerants and good thermal stability.
      • More hygroscopic (absorbs moisture) than mineral and alkylbenzene oils, requiring careful handling and storage.

    4. Polyalkylene Glycol Oil (PAG):

      • Commonly used in automotive air conditioning systems with R-134a.
      • Highly miscible with refrigerants and provides excellent lubrication.
      • Also hygroscopic and requires careful handling.

    5. Polyvinyl Ether Oil (PVE):

      • Newer synthetic oil with good miscibility with both HFC and HC refrigerants.
      • Offers better moisture resistance than POE oils.
      • Compatible with a wide range of refrigerants, including natural refrigerants like hydrocarbons (HCs).

For more information contact our team of experts at Super Edge Lubricants. We’re here to help you keep your compressors running at their best!

FOR ADDITIONAL CONTACT: SUPER EDGE  TEL: +971-565003416 Email – info@superedgeme.com